P0091
Fuel Pressure Regulator 1 Control Circuit Low
The ECM detected the fuel pressure regulator control circuit voltage stuck low - usually a short to ground or open circuit.
🔴 High Severity 💰 $20–$300 Repair Cost ⚠ Can Damage Catalytic Converter
REPORTS THIS MONTH
6,140
across all makes/models
Low-voltage signal usually means a short to ground or open wire. Check the regulator pigtail before the regulator itself - melted harness wires near the rail are the #1 cause on EcoBoost trucks. See top-rated scanners on Amazon ↗

🗺️ Where Is the Problem?

ENGINE CAT MUFFLER CYLINDER #1 - MISFIRE ← SPARK PLUG / COIL / INJECTOR
Blueprint view - P0091 fault zone in the engine and emissions control system
⚠️
These are statistical causes across ALL vehicles - your exact car may rank differently
For example, on a Honda 4-cyl the downstream O2 sensor causes P0091 64% of the time, but on a GM 5.3L V8 the catalytic converter is the cause 71% of the time. Get a probability ranking built specifically for your year, make, model, and mileage.
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🎯 Top Causes & Probability

50%
#1 - Most Likely
Short to Ground in Regulator Wiring
A pinched or chafed wire near the fuel rail grounds out the regulator control signal. The ECM sees 0V where it expects PWM and logs P0091. Visual inspection along the harness path almost always reveals the rub point.
🔧 Part
$10–$60
👨‍🔧 Labor
$60–$180
⚡ DIY Difficulty
Medium
30%
#2 - Check First
Failed Regulator Solenoid (Internal Short)
The solenoid coil inside the regulator has shorted internally, pulling the control line to ground. An ohm check between the regulator pins will read near 0Ω instead of the spec 5–15Ω.
🔧 Part
$80–$420
👨‍🔧 Labor
$80–$300
⚡ DIY Difficulty
Medium
15%
#3 - Less Common
ECM Driver Failure
The internal ECM transistor that drives the regulator has failed and is holding the line low. Confirm by unplugging the regulator and back-probing the control wire - if it still shows 0V key-on, the ECM is suspect.
🔧 Part
$400–$900
👨‍🔧 Labor
$100–$300
⚡ DIY Difficulty
Hard

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CodeP0091🔒
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🚗 Most Affected Vehicles

VehicleFrequencyAvg Repair CostTypical Mileage
Ford F-150 EcoBoost 3.5L (2011–2019)🔴 Very High$54085k–145k mi
BMW N54 335i / 535i (2007–2013)🟠 High$65070k–130k mi
Chevy Malibu 2.0T (2013–2019)🟠 High$39090k–150k mi
Kia Optima GDI (2011–2018)🟡 Moderate$37080k–140k mi
VW GTI / GLI 2.0T (2010–2017)🟡 Moderate$52080k–150k mi

🔧 Step-by-Step Diagnosis

  1. Back-probe the regulator control wire - With key on engine off, voltage should pulse with PWM. A flat 0V means short to ground or open wire upstream.
  2. Ohm-check the regulator solenoid - Disconnect and measure across the two pins. Spec is typically 5–15Ω. Anything near 0 is a shorted coil.
🔒Steps 3+ are specific to YOUR exact vehicle
  • 3Exact torque specs for your engine's bolts - generic torque values cause leaks and re-cracks.
  • 4Connector locations and pin-outs for your engine bay layout - saves 30+ minutes of guessing.
  • 5Live data target values to compare against your scan tool readings - tells you if a part is actually bad.
  • +Specific OEM part numbers - the ones that fit your year/make/model without guesswork.
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CodeP0091🔒
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