Diesel · Glow Plugs · All Diesels

Diesel Glow Plug Failure Symptoms

Glow plugs preheat each cylinder for cold starts. When one or more fail, you get hard cold starts, white smoke after start, rough idle until warm, and codes P0670-P0678. Cheap to fix on most engines - except where access requires manifold removal.

⚠ Don't Crank Forever - Damage to Starter and Battery

Hard cold starts with bad glow plugs hammer the starter and battery. Replace at the first sign of failure. Most kits are under $300.

🔧 Top Symptoms of Glow Plug Failure

#1
#1 · Severe
Hard Cold Start / Long Crank Below 50°F
All · Est. $150-$700

The most obvious symptom - cold starts that crank for 10+ seconds. Modern diesels often won't start at all below 40°F with multiple failed plugs.

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#2
#2 · Severe
P0670 Glow Plug Module Control Circuit
All · Est. $150-$700

The glow plug control module (GPCM) sets this code when one or more plugs draw incorrect current. Often paired with P0671-P0678 indicating which cylinder.

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#3
#3 · Moderate
White Smoke After Cold Start (Unburned Fuel)
All · Est. $150-$700

A dead cylinder during start dumps unburned fuel into the exhaust. White smoke that clears once warm = glow plug failure on that cylinder.

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#4
#4 · Moderate
Rough Idle Until Engine Warm
All · Est. $150-$700

Misfire on the dead cylinder until combustion temps stabilize. Smooths out within 1-3 minutes of run time.

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#5
#5 · Moderate
Glow Plug Relay / GPCM Failure
All · Est. $50-$400

The relay or module that supplies the plugs can fail. All plugs stay cold. Common on 7.3L Powerstroke and older Cummins.

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#6
#6 · Minor
Broken / Stripped Glow Plug Tip
All · Est. $50-$2,500

A worn glow plug tip can break off inside the cylinder, requiring cylinder head removal. Rare but expensive.

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📋 Engine-Specific Glow Plug TSBs

Ford TSB 06-7-1 covers glow plug replacement on 6.0L Powerstroke. Ford TSB 14-0157 covers glow plug module updates on 6.7L Powerstroke. GM TSB 11-06-04-002 covers Duramax glow plug controller diagnosis. Cummins service letters address glow plug grid heater on 6.7L 2007.5+ trucks - the critical 2019-2022 grid heater bolt recall (NHTSA 22V-836) is separate from glow plug issues.

🔍 Related Diesel DTC Codes

If you see a check engine light, these codes most often relate to the issues above. Click any code for full diagnosis steps.

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💬 Frequently Asked Questions

How long do diesel glow plugs last?

80,000-150,000 miles. Replace as a complete set since they age together.

Can I drive with a bad glow plug?

Above 50°F yes - the engine will fire without help. Below freezing you may not start at all.

How much do glow plugs cost?

$150-$700 for a full set installed. 6.0L Powerstroke is more because access requires lifting the cab on some trucks.

Should I replace all glow plugs at once?

Yes. If one is bad the others are aging. Cost difference is minor since most labor is access.

What's the difference between glow plug and grid heater?

Glow plugs are individual per cylinder. Grid heaters (Cummins) heat the intake charge for the whole engine. Different parts, different failure modes.

Can I test a glow plug myself?

Yes - measure resistance with a multimeter. A good plug reads 0.5-1.5 ohms. Open circuit = dead. Different specs by engine.

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